Product Description
We feel proud to introduce ourselves as a reliable organization, engrossed in manufacturing, exporting and supplying the broad assortment of Conveyor Idlers that is ideal for handling bulk material. Offered idlers are precisely manufactured by utilizing optimum quality raw material and by inculcating the highly-advanced techniques in sync with the predefined norms of quality. Provided machine is broadly preferable due to their anti-corrosive nature. Apart from that, these Conveyor Idlers are made available in various specifications to our clients.
Features:
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Sturdy construction
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High strength
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Dimensional accuracy
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Rust resistance
Adaptable for Varied Conveyor NeedsEasily tailored to many conveyor designs, these idlers accommodate belt widths from 400 mm to 2400 mm and diameters of 89 mm to 219 mm. Whether for carrying, return, or impact positions, each idler is processed through precise welding and finished with powder coating or paint for protection. Suitable for environments requiring low-noise and efficient material handling.
Engineered for Performance and EnduranceConstructed from mild steel, steel, or HDPE, these conveyor idlers deliver robust service even in demanding applications. Surface finishes like corrosion-resistant and glossy coatings enhance durability, while options for single or multiple layers permit custom configurations. Designed and manufactured in India, these idlers meet stringent quality standards as required for export, trade, or supply.
FAQs of Conveyor Idlers:
Q: How do I select the appropriate conveyor idler for my application?
A: To select the right conveyor idler, consider the roller length (200 mm to 2000 mm), bearing type, shell thickness, shaft diameter, and installation position. Additionally, ensure compatibility with your systems belt width (400 mm to 2400 mm) and load requirements up to 4000 kg per set. Customization options in material, finish, and color allow you to match specific operational needs.
Q: What types of bearings are available, and how do they impact performance?
A: You can choose between deep groove ball bearings or a custom bearing configuration. Deep groove ball bearings offer low noise and reliable performance under heavy loads, improving the idlers lifespan and maintaining smooth conveyor operation, especially in demanding material handling applications.
Q: When should corrosion-resistant or glossy surface finishes be specified?
A: Corrosion-resistant or glossy finishes should be chosen for environments prone to moisture, chemicals, or corrosive materials. These coatings extend the idlers operational life, provide easier cleaning, and maintain appearance, making them ideal for industries like mining, cement, and coal handling.
Q: Where are these conveyor idlers typically installed within a conveyor system?
A: These idlers are installed in key positions such as trough carrying, return, transition, and impact zones within conveyor belt systems. Their placement enhances belt alignment, absorbs impact, and supports efficient bulk material transport across various industrial settings.
Q: What is the installation process for conveyor idlers?
A: Installation involves securely placing the idlers in their designated positions according to conveyor specifications (L*W*H), ensuring proper alignment, and fastening them onto the conveyor frame. Advanced sealing arrangements, like labyrinth or triple seal, are incorporated to protect bearings and maximize longevity.
Q: How does the sealing arrangement benefit conveyor idler operation?
A: Labyrinth and triple sealed arrangements protect internal bearing components against dust, water, and contaminants. This leads to reduced maintenance needs, longer bearing life, and sustained low-noise operation, thereby improving overall system reliability.
Q: What are the main benefits of using these conveyor idlers?
A: Key benefits include high load handling (up to 4000 kg per set), noise reduction, corrosion resistance, customizable configuration, and suitability for a wide range of bulk material handling applications. Their robust construction and tailored design enhance operational efficiency and minimize downtime.